Precision Targeting of Insect Damage! Dalian Bean Plant Adopts SDV X-ray Sorter, Achieving Over 99% Pea Defect Removal
Precision Targeting of Insect Damage! Dalian Bean Plant Adopts SDV X-ray Sorter, Achieving Over 99% Pea Defect Removal
June 19, 2025SDV, a leader in advanced sorting technology, has successfully installed its state-of-the-art intelligent X-ray detector at a prominent bean processing factory in Dalian, China. The system has delivered exceptional performance, providing a revolutionary solution to the factory's persistent challenge of insect damage in green peas. Since commissioning, the system has achieved an impressive defect removal rate exceeding 99%, effectively eliminating a long-standing quality issue and earning high praise from the customer.
Precise Detection Solves Industry Pain Point
Green peas are susceptible to insect infestation during growth and storage, leading to internal cavities (insect damage) that are difficult to detect. These defects not only compromise product appearance and taste but also pose food safety risks, representing a major challenge for the bean processing industry. Traditional manual sorting or optical methods often suffer from low efficiency and high miss rates, struggling to meet the demands of high-quality domestic and export markets. The Dalian factory had been significantly impacted by this issue, urgently needing a more efficient and accurate solution.
X-ray Power Delivers "Exceptional" Results
The intelligent X-ray detector supplied by SDV utilizes powerful X-ray technology to clearly detect internal cavities caused by insect damage and foreign material (like insect remnants) within peas, leaving even the most concealed defects nowhere to hide. Equipped with high-sensitivity detectors and advanced image processing algorithms, the system performs high-speed, precise identification and rejection in milliseconds.
The system's performance at the Dalian plant has exceeded expectations. Operational data consistently demonstrates an insect damage detection and removal rate surpassing 99%. This remarkable figure means nearly all defective peas are accurately identified and automatically rejected, dramatically enhancing the purity and quality grade of the final product.
Customer Acclaim Sets Industry Benchmark
"This equipment is an absolute game-changer!" exclaimed the Quality Control Manager at the Dalian bean processing facility. "Insect damage was our biggest quality control headache for years. It consumed massive manpower, and defective peas still slipped through, leading to customer complaints. Since implementing SDV's X-ray detector, the quality of our sorted peas has improved dramatically – insect-damaged peas are virtually eliminated. That over 99% removal rate is truly exceptional! This has drastically reduced our quality risks, boosted customer satisfaction, and strengthened our market competitiveness. We offer our highest praise and sincere thanks to SDV for the equipment's performance and their outstanding service!"
SDV: Committed to Food Safety and Quality Enhancement
This successful implementation at the Dalian bean processing plant reaffirms SDV's technological leadership in the food sorting and inspection sector. The company is dedicated to applying cutting-edge technology to food processing, providing global customers with efficient and reliable solutions for foreign object detection and quality grading, safeguarding food safety at the source and enhancing product value.
"We are thrilled to see our X-ray technology effectively solve a core challenge for our customer in Dalian and deliver significant economic and brand benefits," stated Sales Director at SDV. "Achieving an insect damage removal rate exceeding 99% demonstrates our technical capability and, more importantly, our commitment to delivering on our promises to customers. We will continue to drive innovation, empowering more food processors to advance towards safer, more efficient, and smarter operations."
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